Geen programma Intelligente schuine snijkant

      Schuin snijden Pain Points, Efficiency Problems Become Production stikken punt

Bevel cutting ，welding of the front process。Before welding thick plates in the shipbuilding, steel structure, coal machine and other industries, it is necessary to bevel the edges of the material to be welded and grouped together, and then carry out hot fusion single-layer or multi-layer multi-pass welding.Efficiency Problems Become Production choke point。 So the shipbuilding, steel structure and coal machine industries have released a large demand for robotic bevel cutting. Bevel cut workpiece varieties are counted in thousands or tens of thousands, and individual varieties are counted in batches of tens or hundreds.As the need for multi-species, small-lot, flexible production becomes more and more prevalent.

There is an urgent need to improve the efficiency of production change in industries such as steel structure, shipbuilding, construction machinery and coal machinery.

Traditional cutting methods have many limitations

Traditional bevel cutting in the market generally uses grinding machine grinding, flame trolley scribing cutting, five-axis special cutting machine cutting and robot bevel cutting.

Compared to the previous bevel cutting methods, industrial robot bevel cutting is recognized by fabricators as one of the most accurate cutting methods.

In the face of multi-species, small batch of workpieces, the traditional way of teaching has great limitations, and there is a lack of blunt edge machining accuracy, cutting process parameters are complex and so on.

As a result, robotics companies, system integrators and end-users are in dire need of a simple and easy-to-use “non-teaching" oplossing.

Minyue Intelligent Beveling Cutting Solution consist of RobotSmart Intelligent Decision System ,SmartVisions 3D structured light vision system and the SmartEye laser vision tracking system realizing non-teaching intelligent beveling cut.Thoroughly solve the production pain points of difficult programming and low level of intelligence，It also meets the production requirements for cutting small batches and different types of workpieces.Improve processing efficiency and yield. Facing more complex and diverse tasks.

just three steps: 1. importing the drawing; 2. quick trajectory planning;  3. automatic program generation, you can complete your cutting tasks with quality and quantity.

Te gebruiken MinYue Technology Intelligent bevel cutting workstation, you only need to import the DXF file of CAD, customize the cutting parameters, match the process parameters with one key, automatically optimize the path, intelligent planning of bevel path, and cut the upper and lower bevels without reverse side. Binocular camera to recognize the position of the workpiece, grab and place the cutting table. CNC to work cutting table to grab after cutting is completed. A variety of workpieces are adapted at the same time, cutting trajectory automatic planning, cutting range 0.5-4 meters. Greatly improve the work efficiency and safety.

Supports flame cutting process and plasma cutting process.

1     Toepassingsgebied

The snijdening robot system adopts the double-station operation mode, which consists of M20ID/25 inverted robot, intelligent non-teaching welding system, single-axis robot ground rail YLV25, flame cutting system and flame cutting werktafel, with a total number of 7 axes.

Adaptable workpiece size range: 3200*2500mm ;

Cutting process: Flame

Support a variety of loading and unloading modes, manual loading and unloading, balance crane loading and unloading, traveling crane loading and unloading, double robot cooperative loading and unloading, CNC loading and unloading.

2     productieproces

  Manually place the workpiece on the cutting table for rough positioning (within ±5mm of workpiece repeatability).

  First production through the software to select the cutting position automatically generated cutting trajectory and process parameters, the program generated can be stortinged in the control system, subsequent production can be directly called, (through the intelligent decision system RobotSmart can be deployed within 15-20 minutes).

  The cutting robot precisely positions the workpiece by means of a laser visie sensor (advantages over contact edge finders in terms of efficiency and precision).

  De robot begin cuts the workpiece.

  Robot to another werktafel for cutting operation.