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Интелигентно заваривање

Pocetna /   Интелигентно заваривање

Интелигентни робот за заваривање челичних конструкција без учења

22.2025. јануара

О нама

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“Beijing Minyue Technology Co.,Ltd”As China's leading high-tech enterprise for Off-line programming intelligence of industrial robots. Focusing on flexible manufacturing with self-developed RobotSmart-intelligent decision-making system, SmartVision- binocular structured light vision system, SmartEye -laser seam tracking system,Provide new generation of intelligent robot non-teaching welding and cutting solutions.

Our company has an interdisciplinary R&D team of masters and doctors and technical experts from the fields of graphics and automation.More than 90% of them have a master's degree or higher.

Специјализовани за контролу робота, алгоритме и интеракцију човека и робота, посвећени смо увођењу бољих роботских интелигентних решења у глобалну производну индустрију.

After the user imports the 3D digital model into RobotSmart- intelligent decision system, The software can quickly and automatically generate industrial robot motion code, and at the same time can realize the robot motion simulation, collision detection, obstacle avoidance trajectory planning, singularity avoidance and axis limit detection and other functions, so as to avoid the traditional complicated and inefficient manual teaching programming process.

Кретање ка новом правцу, решавање болних тачака у индустрији.

Welding needs of steel structure, ships and other industries are highly non-standardized, small batch, multi-species characteristics, and the welding process is complex and variable. Traditional welding robots can not meet this flexible demand, the need for intelligent welding robots to adapt to the processing parameters and path adjustment.

Difficulty in programming and debugging: Traditional industrial robots are complex to program and debug, requiring specialized skilled workers, and have a fixed working range, making secondary deployment difficult at a later stage.2 This increases the difficulty and cost of using robots.

The shape and size of the workpiece is special, large and long, and it is difficult to locate the workpiece: the traditional workpiece locating adopts the limit pin, and different types of workpieces have different pin arrangement positions, and the process is highly dependent on experience.

A leading company in the steel structure industry, adopting Minyue Technology's one-button start, non-teaching intelligent welding solution.

Step 1: Our customer imports the 3D digital model drawing into the RobotSmart - Intelligent Decision System.

Корак 2: РоботСмарт-Интелигентни систем за доношење одлука, који може брзо и аутоматски да генерише путању индустријског робота, а у исто време може да реализује симулацију кретања робота, детекцију судара, избегавање сингуларности и детекцију ограничења осовине.

Step 3: SmartVision-3D binocular structured light vision system performs coarse positioning of the workpiece.3D binocular structured light vision systemscans the surface of the workpiece and performs reverse modeling from the point cloud data. Restore workpiece surface features with modeling accuracy within ±5mm.Probing accuracy within 40 mm for assembly and initial positioning of the workpiece ,Detect the angle of assembly within 10°。Detects changes in weld length within 30 mm (adjustable)。

Step 4: SmartEye - Laser vision tracking system.Scanning the weld seam, confirming the weld seam position and information, correcting the 3D digital model and the actual workpiece weld seam position, and obtaining the actual weld seam position data.Supports multi-robot, multi-external-axis, and positioner cooperative work.

SmartVision-3D binocular structured light vision system importing 3D models drawing,The data of the acquired 3D point cloud is compared with the 3D digital model,The robot only welds welds with 3D point cloud data.When the point cloud data acquired by the sensor matches the 3D model after the workpiece is retrofitted with a new components, the retrofitted components are welded.

Заиста остварите покретање производње једним дугметом, 2 минута за реализацију покретања лука, брзо, тачно, потпуно непрограмирано, високе ефикасности и високе прецизности.

Intelligent Teach-Free Welding Robot Workstation for Steel Structures

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Преглед производа

Ground rail Intelligent welding workstations are characterized by an excellent price/performance ratio.

Intelligent welding workstations are characterized by an excellent price/performance ratio.

An additional axis of external motion for the overall movement of the robot is provided by means of a well dimensioned ground rail. Scientific and compact layout design of the robot , supporting electrical cabinet, welding power supply, barrel welding wire and other components.

Realizes the need for dual-station welding operations with a single robot.The Intelligent Welding Workstation is designed to accommodate workpieces up to 10 meters (L) × 1.2 meters (W) × 0.5 meters (H),

The main welding workpieces include common workpieces such as traveling beams, H-steel beams, and platform beams.

Опис опреме

2.1 Equipment System Overview

Ground rail single-unit intelligent welding workstation is mainly used for the automatic welding of all kinds of steel structure fillet weld, the workstation meets the requirements of H-beam structure, cross partition and other fillet weld.

The workstation meets the welding requirements of H-beam structures, cross partitions and other fillet welds.

Ground rail single-unit intelligent welding workstation is mainly used for the automatic welding of all kinds of steel structure fillet weld, the workstation meets the requirements of H-beam structure, cross partition and other fillet weld.

The workstation meets the welding requirements of H-beam structures, cross partitions and other fillet welds.

The system includes a control system, an arc welding robot, a welding power supply and cooling water tank, an intelligent welding vision system, a water-cooled welding gun, and a gun cleaning station.

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Главне карактеристике:

(1)Non-Programme(No need for traditional complex programming of industrial robots.)

(2)Intelligent welding (Model Bass)

(3)Supports multiple welding nodes(Adaptable to all kinds of workpiece welding)

(4)Laser vision tracking sensor(Effectively solving the weld quality problem of deformation in workpiece welding)

(5)Welding process diversification

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The main configurations of this workstation: robot groundrail, robot, travel axis motor, flexible wire kit, welder, water-cooled tank, welding gun, gun cleaning station, computer , display and control suite, welding accessory bracket, all-in-one computer operator's desk, laser vision sensor, 3D vision camera, intelligent welding system (Model Bass + 3D Vision camera Model free + 3D Vision Reverse Modeling ) configured in a flexible way.

1.Basic Product Information  
Equipment floor space 12000(Long)x850(Width)
Effective welding range 10000 mm(L)x1200 mm(W)x500mm(H)
Laser Vision System Laser Vision Tracking Sensor
Начин заваривања Model-driven welding(STEP、IFC)
Adaptation Workpieces H beam reinforcement plate、Traveling girder、H-steel main weld, platform beam、roof beam.
Welding plate thickness 6мм~18мм
Опсег заваривања Flat and Vertical Welding,Fillet welding
  Услови заваривања ① 80%Ar+20%CO2 ② 1.2mm Solid wire

2.Intelligent Welding System Product Details

The intelligent welding system consists of the following components: Welding Robot,Controller,Teach Pendant,Laser Vision Sensor,IPC and intelligent welding system software.

Table 1-1 Product List

ИПЦ  Robot Teachers
    КСНУМКС.јпг   КСНУМКС.јпг
Laser vision sensor Intelligent decision-making systems
КСНУМКС.јпг    КСНУМКС.јпг 

2.2 Intelligent Operating System

operator interface

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Stairway Welding

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I-beam welding

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Box beam

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三、Equipment list

Не Назив производа Јединица ком Марка примедба
1 Welding station for 12-meter ground rail robot (7-axis) Јединица 1   MINYUE Intelligent Welding Workstation of Ground Rail.The total length of the ground rail is L=12 meters, and the effective stroke is 10 meters.
2 Robot (2-meter arm span) Јединица 1 ФАНУЦ 6KG load 2m arm span
3 Traveling axis motors, flexible line sets. Јединица 1 ФАНУЦ  
  4   апарат за варење   Јединица   1   MEGMEET     Deep fusion welding machine for all-digital robot
  5   Резервоар за хлађење воде   Јединица   1   MEGMEET    
6 горионик за заваривање Јединица 1 ТРМ Standard with bump stop, 500A water-cooled 45-degree extended neck
7 firearms clearance station Јединица 1 КСЈИ Fully automatic pneumatic gun cleaning, wire cutting, spraying anti-splash liquid
8 Robot groundrail (heavy duty) Јединица 1 ГКСИ 1 set of 12-meter robot walking tracks with fully automatic lubrication
9 индустријски рачунар Јединица 1 MINYUE  
10 Display Controls Kit Јединица 1 MINYUE Shielded Cables, Monitor Keypads
11 Welding Accessory Holder, Cable Kit Јединица 1 MINYUE  
12 All-in-one Flip-Top Console Јединица 1 MINYUE  
13 Laser vision tracking system/Intelligent Decision System Јединица 1 MIMYUE

The following picture shows the appearance of the complete set of MY-ZZHJ-R-BC-12 (7-axis) welding workstation.

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Конфигурација опреме

4.1 Basic configuration of a stand-alone workstation

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4.2 Layout of multiple workstations

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1、 FANUC M-10ia/8L Robot

Модел бр M-10ia/8L
Механизам зглобни робот  
Controlled Axes 6 axle(J1,J2,J3,J4,J5,J6)
Дохватљив радијус КСНУМКС мм,
Метода инсталације Уземљење
Range of motion (maximum speed) J1 340º/360º  (200º/s) J2 250º  (200º/s) J3 447º  (210º/s)
  J4 380º  (430º/s) J5 380º  (430º/s) J6 720º  (630º/s)
Maximum wrist movement speed КСНУМКС мм / с
Maximum Wrist Load КСНУМКС kG
J3 Maximum arm load КСНУМКС kG
Allowable load torque on wrist J4 16.1Нм J5 КСНУМКС Нм J6 КСНУМКС Нм
Allowable Wrist Load Inertia J4 0.63 kgm² J5 0.63 kgm² J6 0.061 kgm²
дривинг метода AC servo motor drive
Поновите прецизност позиционирања ± 0.08 мм
Тежина робота КСНУМКС kG
Улазна снага 2 kVA ( 1 kW )
Услови уградње Ambient temperature:0 ~ 45⁰C Ambient humidity:Normally below 75% RH (no condensation), short-term below 95% RH (within 1 month) vibration acceleration:4.9 m/s² (0.5G)以下

A.Robot Control System

Могућности примедба
Welding restart function  
Temporary stop and restart function  
Функција против судара  
Program Editing Functions Position, command change, insertion, deletion, program copy and delete, merge
Program change function Parallel, rotary movement, mirror transformation, etc.
program callout function  
Damping control  
Trajectory constancy control  
High precision trajectory control  
Precise control of cornering high-speed work  
self-diagnostic function Fault categorization and data display
Опоравак од нестанка струје Interrupted by a power failure and can be switched to the stop position to start working after powering up again.
спољна меморија SUB jack, LAN or Ethernet
External Output Inputs I/O 40 points/CC-LINK (bus module)

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4.3 Ground rail parameters

Ime Ground rail system     Окружење за монтажу Температура -КСНУМКС-КСНУМКС ℃
модел MY-100/1T/12M влажност КСНУМКС-КСНУМКС%
структура Single Ground Rail трести 4.9m/s2 less
оптерећења 1000 КГ   други There must be no ignitable or corrosive gases or liquids, no water or oil, etc., and there must be no sources of high intensity interference in close proximity.
position accuracy ± КСНУМКСмм
External axis 1
X Track length КСНУМКСМ / КСНУМКСМ / КСНУМКСМ   Макс. брзина путовања 60м/мин

Ground Rail Configuration

Ime Спецификација Марка примедба
шина MY-100/1T/12M MINYUE Load capacity 1000kg
Редуктор MAB115-10 MINYUE  
серво мотор MINYUE 2.2KW MINYUE КСНУМКСКВ
линеарни водич 35 Heavy Duty Square MINYUE 6 sets of sliders
Tank chain Bridge 45*150*150*6500 MINYUE M2 oblique tooth

4.7Laser Vision Tracking System -SmartEye

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In response to the problems of inflexible workstations, high process complexity, and difficulty in controlling the production process in the field of industrial robot welding, MinYue Technology has developed a high-precision line laser 3D vision sensor based on the laser triangulation method.The sensor utilizes an FPGA-based processing method that combines image acquisition, 3D coordinate measurement

The sensor uses FPGA-based processing to integrate algorithms for image acquisition, 3D coordinate measurement, laser power control, and weld seam feature detection into the FPGA chip, which also has a common network interface protocol.

At the same time, the chip has a common network communication interface protocol.

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Карактеристике производа

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Warranty, after-sales service

The equipment is warranted free of charge under normal conditions for a period of 12 months from the date of final acceptance.

During the warranty period, the seller shall provide equipment maintenance and replacement parts free of charge for damage to parts caused by the quality of the equipment itself, with the exception of wear parts and consumable parts.

Lifelong service: During the project warranty period and outside the warranty period, Party B is responsible for regular visits to Party A to understand the use of equipment, collect Party A's comments and suggestions, free repair and maintenance of the equipment, more than the warranty period after the maintenance and other costs are charged only the cost of fees.

СРОДНИХ ПРОИЗВОДА