Inteligentná zváracia robotická stanica typu pozemnej koľajnice pre oceľové konštrukcie

The ground rail type welding robot is equipped with intelligent Friendess non-teching welding system and large visual distance seam tracker. It can directly import the 3D model files of Tekla, SolidWorks or UG, directly match the welding process parameters, automatically indentify the precise weld position and generate the best optimized welding process for welding.

The ground rail type walking axis increases the adaptability of length direction. The robot can link with the ground rail to weld longer seam at a time, and the workstation can work on the left and right sides of the rail. It is mainly used for the welding of H beam rib plates, column base plates, purlin support plates, corbels and other structures.

Gun Clearing System

The SC220A gun cleaning station is a device for cleaning robot welding guns. It is used to automatically clean the welding slag of the welding gun during robot welding, automatically cut wires, and protect the welding gun nozzle and contact tip, extending the service life of the welding gun and saving money. Reduce consumable costs, maintain good welding quality, and improve welding efficiency. Simple operation and easy to use.

Advantages of gun cleaning stations: 1. The gun clearing time is short and the system availability is high. 2. Automatically complete the gun cleaning process without manual operation. 3. Prevent quality problems caused by contamination during welding. 4. Equipped with robot TCP calibration needle.

Robot welding software

The software can automatically extract welds from drawings without weld marking, reducing the workload of manual participation. With the high-performance 3D engine and robot controller, the automatically created points are simulated and verified to avoid collisions in actual work.

A to bez typu výkresu, spätného modelovania 3D skenovania, rýchleho generovania 3D výkresov, automatického generovania trajektórie zvárania robota, optimalizácie trajektórie zvárania, vizualizácie polohy, automatickej detekcie kolízie zváracieho horáka.

LDWP-305 laser tracker

LDWP-305 is an intelligent line scanning welding seam sensor. It obtains the contour information of the welding seam section through line laser scanning, and guides the robot or welding machine to automatically complete the welding. The image acquisition, processing and welding seam identification functions are completed inside the sensor without the need for an external computer. It has high integration and reduces the overall hardware cost of the system. Resistant to arc light and spatter, intelligently identifies weld seams, and is easy to operate. It has an exquisite structure, compact size, high accessibility, and rich types. It can be selected and used according to the application scenario, and the most suitable parameters can be customized.

výhoda

1.Supports non-teaching for various products such as sandwich panels, truss beams, bracket, bridge partitions, and panel stands;

2.There is no need to mark welds at the design stage, and the target weld position can be automatically extracted by importing 3D drawings;

3.No human intervention is required, the robot automatically completes actions such as zero return, transition, position finding, welding, counting, and gun cleaning;

4.No on-site operation is required, the program can be generated at any time and place, and remotely sent to the robot for production according to the specified time;

5.Self-developed offline programming, 1:1 simulation of robot movements, avoids robot interference in advance and avoids collisions;

6.Digital twin technology can display on-site robot trajectory, welding voltage, current, speed and other production information in real time.

No	Type of workpiece	Image of workpiece model	Workpiece point cloud image
1	H Beam （Including butt welds）
2	Board unit
3	Steel Corbel
4	Turreted
5	Purlin support plate
6	Round tube base
7	Cross shaped circular tube base
8	Alien surface
9	Double layer board
10	Channel beam assembly
11	Double-welded lap joint
12	Nosník boxu
13	Irregular bending welding
14	Transformátorová nádrž