With the progress of industrial technology, the importance of steel structure in the field of construction is becoming increasingly prominent. However, the traditional welding robot is difficult to cope with the multi-batch and small-batch welding needs in the construction steel structure, especially in the face of large size, heavy weight and poor consistency of the workpiece, it is difficult to complete the delivery of quality and quantity, and the profit margin is too low to be sustainable. The steel structure industry has entered the bottleneck period, the output value per unit area of the factory, and the output value of human efficiency have not changed for 10 consecutive years.
The dilemma faced by steel structure enterprises:
The daily wage of skilled welders is increasing, but the efficiency is decreasing instead of increasing; Young people flee the workshops and find it hard to find workers. Equipment investment is large, cost recovery cycle is long, orders are more and more scattered, profit margins are lower and lower. Production at leading firms and new contracts are falling.
The same weld is formed flat, upright and upright at one time, and the multi-layer and multi-pass groove welding is difficult; The adaptive ability of welding robot is poor. As well as small space welding, plagued the industry automated production landing.
The standardization degree of steel structure component design is low, and the bevel processing is mainly flame cutting, and mainly manual assembly, and the deviation of groove Angle and clearance is large, which will affect the welding quality. The steel structure industry is in urgent need of new technologies and new processes to improve efficiency, improve quality and reduce costs.
The steel structure industry is in urgent need of new technologies and new processes to improve efficiency, improve quality and reduce costs.
In 2025, DEEPSEEK was born, and the plow court swept the hole. The AI wave is already coming. AI is a technology, a trend, and it will cause the entire business model to be disrupted.
Minyue Technology is based on AI welding and cutting large models and massive databases, and adopts machine deep learning and embodied intelligent technology.
Launched a completely teacher-free reverse modeling intelligent program: with self-developed Robotsmart- intelligent decision system, SmartVision-binocular structured light vision system, SmartEye- laser weld tracking system, reverse modeling, automatic weld extraction, rapid generation program, completely teacher-free.
A head steel structure enterprise embraces new technology to build new quality productivity. Adopt Minyue technology without teaching intelligent welding program.
Originally, a senior robot programmer can only see one machine, and now a general worker can see four machines, and human efficiency is improved by 200%.
With RobotSmart- intelligent decision system powerful trajectory planning function, multi-robot, multi-external axis, positioner, work together. In the face of up to 24 axes of linkage, exponentially increased operations, 2 minutes to solve.
Easy to deal with the small space, welding torch collision problem, the same weld flat, vertical, tilt welding easily, structural parts 180 degrees free rotation without dead Angle welding.
SmartVison- binocular structured light vision system built-in reverse modeling function, 2D matching, 3D matching, deep learning, 3D measurement, everything identification technology, originally needed expensive tooling and fixture time-consuming and laborious fine positioning, now placed at will, 3D camera accurate positioning, reverse modeling technology, easy to solve the drawing technicians need several days of work, We will thoroughly solve the problem of frequent production changes.
In the face of heavy and poor consistency of the workpiece, SmartEye- weld tracking system automatically locate, correct deviation, and ensure welding quality. Expert welding process library, automatic generation of multi-layer and multi-pass welding track, adaptive groove welding, easy to solve the problems of welding thermal deformation and stress concentration.
Traditional mode | Minyue no digital analog intelligent solution | The advantages of the Min Yue solution | |
Teaching method | Relies on manual instruction, point-by-point programming | Intelligent reverse modeling, laser scanning automatically generates paths | Save 90% time without manual intervention |
Programming time | Single programming debugging more than 2 hours | No need to import drawings 1 minute automatic generation program | 10 times more efficient |
Teaching scene | Only suitable for standardized, high-volume production. | Suitable for small batch, multi-model, shaped workpiece | Flexible production, zero cost of parts switching |
Equipment cost | Need to customize high-precision fixture | Tooling free, direct scanning welding | Save tooling costs, reduce costs by 50% |
Human dependence | Need high paying welders | Common workers one person to operate multiple units, 1 day training on the job. | Labor costs drop by 70% |
Welding quality | Low pass rate | Meet the requirements of the design specification qualified rate 100% | 30% better quality, longer life |
Groove adaptability | Depends on manual assembly, error 3-5mm | Using the extraction algorithm of width deviation, the welding gun swing and welding speed can be adjusted automatically. | Precision welding to meet a variety of special-shaped parts. |
Production cycle | Small order delivery period 45 days + | 7 days fast delivery | Double the ability to grab orders |
Flexibility | Robots only support fixed stations | Multi-robot + Multi-external axis collaboration, 360° No-dead coverage | Small space worry free |
Technical threshold | Need senior engineer debugging, recruitment is difficult. | System automatic operation, cloud process library + self-learning AI, continuous optimization of welding strategy operation zero threshold | Solve the labor shortage |
Customer Case | High repair rate, profit margin < 5% | Profit increase by 20% | Endorsement of real data |
Time is cost, Minyue technology's free teaching program through intelligence and automation, the process into machine autonomous decision-making + one-click start, from the three aspects of saving time, labor and cost directly hit the industry efficiency and cost pain points.