완전히 비교육적인 지능형 용접 프로그램으로, 업계에서 가장 뛰어난 도구로 유압 브라켓 다층 다채널 용접 문제를 극복합니다.

"베이징 Minyue 기술 유한 회사"As China's leading high-tech enterprise for 비교육 intelligence of industrial robots. Focusing on flexible manufacturing with self-developed RobotSmart-intelligent decision-making system, SmartVision- binocular structured light vision system, SmartEye -laser seam tracking system,Provide new generation of intelligent robot non-teaching welding and cutting solutions.

당사의 company has an interdisciplinary R&D team of masters and doctors and technical experts from the fields of graphics and automation.More than 90% of them have a master's degree or higher.

로봇 제어, 알고리즘, 인간-로봇 상호 작용을 전문으로 하며, 글로벌 제조 산업에 더 나은 로봇 지능형 솔루션을 제공하기 위해 노력하고 있습니다.

After the user imports the 3D workpiece model into RobotSmart- intelligent decision system, The software can quickly and automatically generate industrial robot motion code, and at the same time can realize the robot motion simulation, collision detection, obstacle avoidance trajectory planning, singularity avoidance and axis limit detection and other functions, so as to avoid the traditional complicated and inefficient manual teaching programming process.

새로운 방향으로 나아가고 업계의 문제점을 해결합니다.

Coal machine industry hydraulic 지원 welding problems, affecting industrial upgrading

The weight of the main structural parts of the hydraulic support commonly used in the coal machinery industry can be more than 20 tons.Most of them are box-shaped structural parts welded from medium-thick plates.It is the main part of the hydraulic support to withstand heavy loads and impacts.Hydraulic supports are dominated by short, three-dimensional cross welds.

More than 1,000 welds.and most of them are multi-layer multi-pass welding of medium-thick plates.The welding seam is dense, with poor welding accessibility, and its welding quality directly affects the safe production of the working face.

The special nature of its structure and the complexity of the process, manual welding can not guarantee the stability of welding and consistency of welding quality.

Using conventional robotic welding.

• 교육 프로그램 작성,requires downtime and low robot utilization.
• The structure is complex , with frames within frames and of different sizes, and with more than 1,000 welds, 필요한 것 takes 5 days to 가르치다 program manually.
• The workpiece positioning and assembling precision can not meet the requirements, and the thermal deformation problem of centralized welding local weld causes weld offset.
• It is very difficult to realize the robot welding automation of the whole hydraulic 지원 structure parts.

A leading company in the coal machine industry, adopting Minyue Technology's one-button start, non-teaching intelligent welding solution.

Step 1: Our customer imports the 3D workpiece model into the RobotSmart - Intelligent Decision System.

2단계: RobotSmart- 지능형 의사결정 시스템으로 산업용 로봇 궤적을 빠르고 자동으로 생성할 수 있으며, 동시에 로봇 동작 시뮬레이션, 충돌 감지, 특이점 회피 및 축 한계 감지를 실현할 수 있습니다.

단계 3: SmartVision-3D binocular structured light vision system performs coarse positioning of the workpiece.3D binocular structured light vision systemscans the surface of the workpiece and performs reverse modeling from the point cloud data. Restore workpiece surface features with modeling accuracy within ±5mm.Probing accuracy within 40 mm for assembly and initial positioning of the workpiece ,Detect the angle of assembly within 10°。Detects changes in weld length within 30 mm (adjustable).

단계 4: SmartEye - Laser vision tracking system.Scanning the weld seam, confirming the weld seam position and information, correcting the 3D digital model and the actual workpiece weld seam position, and obtaining the actual weld seam position data.Supports multi-robot, multi-external-axis, and 포지셔너 cooperative work.

SmartVision-3D binocular structured light vision system importing 3D models drawing,The data of the acquired 3D point cloud is compared with the 3D digital model,The robot only welds welds with 3D point cloud data.When the point cloud data acquired by the sensor matches the 3D model after the workpiece is retrofitted with a new components, the retrofitted  components are welded.

버튼 하나로 생산을 시작하고, 아크 시동을 2분 만에 실현할 수 있으며, 빠르고 정확하며, 전혀 프로그램이 없고, 효율성과 정밀도가 높습니다.

Technology leading, industry attention.