Programa de soldadura intelixente completamente non docente, a ferramenta máis afiada da industria, para superar os problemas de soldadura multicanal multicapa de soporte hidráulico.

"Beijing Minyue Technology Co., Ltd"As China's leading high-tech enterprise for nonensino intelligence of industrial robots. Focusing on flexible manufacturing with self-developed RobotSmart-intelligent decision-making system, SmartVision- binocular structured light vision system, SmartEye -laser seam tracking system,Provide new generation of intelligent robot non-teaching welding and cutting solutions.

nosa company has an interdisciplinary R&D team of masters and doctors and technical experts from the fields of graphics and automation.More than 90% of them have a master's degree or higher.

Especializados en control de robots, algoritmos e interacción humano-robot, comprometémonos a ofrecer mellores solucións intelixentes de robótica á industria manufacturera global.

After the user imports the 3D workpiece model into RobotSmart- intelligent decision system, The software can quickly and automatically generate industrial robot motion code, and at the same time can realize the robot motion simulation, collision detection, obstacle avoidance trajectory planning, singularity avoidance and axis limit detection and other functions, so as to avoid the traditional complicated and inefficient manual teaching programming process.

Avanzando cara a unha nova dirección, resolvendo os problemas da industria.

Coal machine industry hydraulic soporta welding problems, affecting industrial upgrading

The weight of the main structural parts of the hydraulic support commonly used in the coal machinery industry can be more than 20 tons.Most of them are box-shaped structural parts welded from medium-thick plates.It is the main part of the hydraulic support to withstand heavy loads and impacts.Hydraulic supports are dominated by short, three-dimensional cross welds.

More than 1,000 welds.and most of them are multi-layer multi-pass welding of medium-thick plates.The welding seam is dense, with poor welding accessibility, and its welding quality directly affects the safe production of the working face.

The special nature of its structure and the complexity of the process, manual welding can not guarantee the stability of welding and consistency of welding quality.

Using conventional robotic welding.

• Formación programación,requires downtime and low robot utilization.
• The structure is complex , with frames within frames and of different sizes, and with more than 1,000 welds, necesidade tarda 5 días en ensinar programa manualmente.
• The workpiece positioning and assembling precision can not meet the requirements, and the thermal deformation problem of centralized welding local weld causes weld offset.
• It is very difficult to realize the robot welding automation of the whole hydraulic soporta structure parts.

A leading company in the coal machine industry, adopting Minyue Technology's one-button start, non-teaching intelligent welding solution.

Step 1: Our customer imports the 3D workpiece model into the RobotSmart - Intelligent Decision System.

Paso 2: RobotSmart-Sistema de toma de decisións intelixente, que pode xerar de forma rápida e automática a traxectoria do robot industrial e, ao mesmo tempo, pode realizar simulación de movemento do robot, detección de colisións, evitación de singularidades e detección de límites de eixe.

Paso 3: SmartVision-3D binocular structured light vision system performs coarse positioning of the workpiece.3D binocular structured light vision systemscans the surface of the workpiece and performs reverse modeling from the point cloud data. Restore workpiece surface features with modeling accuracy within ±5mm.Probing accuracy within 40 mm for assembly and initial positioning of the workpiece ,Detect the angle of assembly within 10°。Detects changes in weld length within 30 mm (adjustable).

Paso 4: SmartEye - Laser vision tracking system.Scanning the weld seam, confirming the weld seam position and information, correcting the 3D digital model and the actual workpiece weld seam position, and obtaining the actual weld seam position data.Supports multi-robot, multi-external-axis, and posicionador cooperative work.

SmartVision-3D binocular structured light vision system importing 3D models drawing,The data of the acquired 3D point cloud is compared with the 3D digital model,The robot only welds welds with 3D point cloud data.When the point cloud data acquired by the sensor matches the 3D model after the workpiece is retrofitted with a new components, the retrofitted  components are welded.

Realice a produción de inicio cun só botón, 2 minutos para realizar o inicio do arco, rápido, preciso, completamente sen programa, de alta eficiencia e alta precisión.

Technology leading, industry attention.