La solución completa de soldadura sin enseñanza: una herramienta de vanguardia en la industria que resuelve los desafíos de soldadura multicapa y multipasada de los soportes hidráulicos.

The world’s highest 10-meter hydraulic support has completed its first batch of deliveries. The increase in height from 6.5 meters, 7 meters, 8 meters to 10 meters is not just a numerical improvement, but a comprehensive upgrade in basic materials, processing equipment, technical processes, and cognitive concepts, highlighting the charm of technological progress.

Pain Points in Hydraulic Support Welding:

1.The structural components are box-type welding structures with dense welds, high structural strength requirements, and complex processes.

2.Multiple varieties, small batches, frequent production changes, large workload for teaching programming, and low machine utilization.

3.Workpiece groove errors, assembly errors, material errors, welding thermal deformation, all affecting welding accuracy.

4.Special shapes and sizes of workpieces require multiple robots, multiple external axes, positioners, and coordinated work, with complex trajectory planning and unreasonable welding paths.

Minyue Technology adheres to walking with giants, focusing on the peak, and achieving breakthroughs in single points. Continuously investing in R&D, we have launched a no-teaching intelligent welding solution.

Step 1: Users import the three-dimensional workpiece model into the RobotSmart - Intelligent Decision System.

Step 2: RobotSmart - Intelligent Decision System, based on Minyue Technology’s AI welding and cutting data model and massive database, provides powerful welding robot functions for front, side, upside-down, gantry frame installations, multiple robots, multiple external axes, and positioners for intelligent trajectory planning and coordinated work.

Through intelligent planning of multiple robots, multiple external axes, and positioners, the optimal welding trajectory is automatically generated. This reduces stress concentration, significantly reduces deformation and internal stress, and effectively improves the post-weld mechanical state of the structural components.

Automatically generate industrial robot motion codes to achieve robot motion simulation, collision detection, singularity avoidance, and axis limit detection, realizing 180-degree free flipping and no-blind-spot welding of structural components.

By controlling the positioner during the welding of the first layer of weld, the second layer of weld is preheated to prevent welding cracks, pores, solid inclusions, incomplete fusion, and incomplete penetration during the welding process.

Step 3: SmartEye - Weld Seam Tracking System, with a powerful welding process library, automatically plans weld bead offset, welding push-pull angles for different groove processes at different angles and different plate thicknesses of welding workpieces, supporting multi-layer and multi-pass welding in flat and vertical positions.

Scan the weld seam, confirm the weld seam position and information, correct the three-dimensional part model and the actual workpiece weld seam position, solving the problem of misalignment caused by material errors and thermal deformation.

Production capacity has increased by over 30%, labor efficiency has improved by over 100%, and the production cycle has been reduced from the original 28 days to just 9 days.