Intelligent cutting of beveling

Industry pain points, bevel cutting efficiency problems become production bottlenecks

The quality and efficiency problems in the front-to-back process of groove cutting and welding will directly cause production bottlenecks, especially in small parts. And the current ship, steel structure industry is releasing a large number of bevel cutting demand. Bevel cutting workpiece varieties are usually thousands and millions, and a single variety is in batches of ten or hundreds. With the demand for multi-variety, small-batch and flexible production becoming more and more common, steel structure, shipbuilding, construction machinery and other industries urgently need to improve the efficiency of production change.

Traditional cutting methods have many limitations

In the market, the traditional bevel cutting is generally polished by grinding machine, flame car marking cutting, five-axis special cutting machine tool cutting and robot bevel cutting.

Compared with the previous several groove cutting methods, industrial robot cutting is one of the most accurate cutting methods recognized by manufacturers.

But traditional robots require a lot of robot instruction programming to adapt to different materials and forms of workpieces.

In the face of many varieties and small batches of workpieces, there are insufficient precision of blunt edge machining and complex cutting parameters.

Therefore, for robotics companies, system integrators and end users, there is an urgent need for an easy-to-use "no-teach" solution to solve the problem.

Intelligent cutting of beveling

Since its establishment in 2016, Minyue Technology has been focusing on the field of robot welding and cutting. Adhere to product development iteration, breaking through the problems of drawing identification, rapid programming, trajectory planning and process decision-making. Developed based on RobotSmart intelligent decision system,SmartVision binocular structured light vision system and SmartEye laser vision tracking system. For the application of groove cutting, 12 kinds of subdivision standard schemes have been formed. Truly achieve one-click start production, efficient, fast and accurate.

Take a construction machinery head customer, bevel cutting war as an example.

1, manual instruction programming takes 30-40 minutes of work, through Minyue Technology's RobotSmart intelligent decision platform only takes 2 minutes.

2. The original manual positioning of the workpiece takes 5-10 minutes, and it is now placed at will.

3, the overall production efficiency increased by more than 40%.

4, the best cutting blunt edge can be guaranteed at +/-0.5mm.

5, originally an experienced master to see a robot, now a general worker can see 3 robots or more at the same time.

6, combined with the loading and unloading robot, dual machine coordination, to achieve the robot 24 hours non-stop work, production capacity.

7, the program covers 0.3-8 meters of workpieces, covering plasma, flame and other intelligent process library, support positive and negative V, positive and negative Y, X, K, gradient and other groove types.

The program landing enables the industry to upgrade

At present, it has landed construction machinery, coal machines, ships, steel structures and other fields. We have served a number of customers with high standards and high requirements, such as: Sany Group, Caterpillar, Xugong Group, CSIC, Shantui Shares, etc.